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EVEREST DRIVELINE SERVICES CENTRE
Drive Shaft Rebuild & Repair Services
Everest Driveline Service Centre is a unique & Innovative Drive Shaft manufacturing Conceptualised & Launched for the first time in Indian Automotive Industry. By this Service centre we strive to modernise the conventional method of Drive Shaft & Cardan Shaft Manufacturing to OEM Standard factory delivered product. Drive Service Centre is designed to overcome the Problems of Fleet Owners for maintenance of Drive Shaft.
Problem Faced By Fleet Owners
Component Alignment issues. Low quality components are used to replace the defective spares. Welding Quality of drive shafts are very poor. Balancing process of drive shafts assembly is not done. No records are maintained of previous repairs done. Poor Workmanship. High level of Noise in Repaired Drive Shaft, Unable to control the NVH Level. Inability to get required spares which forces fleet owners to modify Drive Shaft as per available spares
LAYOUT OF EVEREST DRIVELINE SERVICE CENTRE
SOLUTION AT EVEREST DRIVELINE SERVICE CENTRE
- High Quality Spares Availability
- High Accuracy in Alignment of Drive Shaft Assembly and its Components.
- Our System and Machinery helps us to maintain runout of Drive Shaft below 0.5mm
- Our Innovative set up, helps us to eliminate straightening process by up to 95% which helps to release the stress created in Drive shaft.
- Auto Welding process provides Uniform Welding which in turn gives
1 – High Strength
2 – Lower Cycle time for Welding
3 – Reduced dependence on skilled labour for Welding. - Our special purpose machine is designed in a manner that, it merges 3 workstation setup
of Knockdown, Press Up and Welding to ONE. There by helping in:-
1 – Better Space management
2 – Efficient Manpower Utilisation
3 – Low Cost System Setup.
4 – Reduces multiple handling of Job to One - Balancing of Drive Shaft will be done which reduces Vibration and Noise of Drive Shafts
and can achieve Factory level product at our service centre. - Availability of all Series Components thereby eliminating need to modify the
existing Drive Shaft.
SPM-1 SPECIAL PURPOSE MACHINE FOR KNOCKDOWN, PRESSUP AND AUTO WELD
SPM SPECIFICATION
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KNOCK DOWN MACHINE SPECIFICATION
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FEATURES
- Pressup, Knock Down and Auto Weld System (3 in 1)
- Auto weld drive for “Factory” welds every time.
- Ten Ton Hydraulic Ram Press.
- Rugged angular contact bearings Heavy duty one-piece steel base.
- Levelled and Machined way surface to assure accurate Alignment.
WE AT OUR FRANCHISE OF SERVICE CENTRE PROVIDE FOLLOWING SET OF MACHINERY
- SPM 1 – Special purpose machine for Knockdown, Press & Auto Weld.
- Hydraulic Press – for Universal Joint Cross Assembly.
- Set of Fixtures used for manufacturing Propeller Shaft.
- Dynamic Balancing Machine
SET OF MACHINERY TO BE OUTSOURCE ARE AS FOLLOW:
- Lathe Machine – As per our specification Annexure IES/01
- Air Compressor – 1HP
- Tools – As per annexure IES/2
- Inspection Table – As per annexure IES/03
- Racks and other storage equipment list – As per Annexure IES/04
Feasibility of Designs and Series which can be done at Everest Driveline Service Centre for Manufacture, Repair and Service are as per following Series :-
- All TML design-Tata 1210, Tata 1612, Tata 407
- All Spicer design and Service – Spicer 1000, Spicer 1125, Spicer 1310, Spicer1410, Spicer 1550, Spicer 1710,
Spicer 2040, Spicer 2045-2047, Spicer 2055, Spicer 2060, SPL 90. - All MSL design and series – MSL 1130, MSL 1310, MSL 1410, MSL 1480, MSL 1510, MSL 1550, MSL 1610, MSL 1650, MSL 2040
- All RSB design and Service RSB 325, RSB 403, RSB 490, RSB 590, RSB 620
FIXTURE OVERVIEW
Fixtures packages are both precise and affordable. Fixture’s are designed in such a way that can be used on both machine (Knockdown welding SPM and Balancing machine) and setting time for Job change is in just 2 minutes
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Sr. No
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Fixture No
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Flange Dia (mm)
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No. of Holes
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PCD (mm)
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Holes size (mm)
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Reference Component Design
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